Kalyan Machines

Kalyan Machines is the leading exporter & manufacturer of Food processing machines.

World class sweet making machine manufacturer.
 

A Rasgulla making machine is a specialized piece of equipment designed to automate the process of producing Rasgulla, a popular Indian sweet made from chhena (Indian cottage cheese) and sugar syrup. The machine simplifies and speeds up the production process while ensuring consistency and quality. 

Automatic Peda making machine, used to form shape to the dough round, long, pressed. By this machine you can produce different type of sweets like rasgulla, gulab jamun, angoori, peda, cham cham, rasmalayi.

Automatic rasgulla balls making machine, used to form shape to the dough round, long, pressed. By this machine you can produce different type of sweets like rasgulla, gulab jamun, angoori, peda, cham cham, rasmalayi.

Designing a peda making machine involves several key steps, including understanding the production process, identifying the necessary components, and ensuring the machine meets hygiene and safety standards. Here’s a detailed overview of the design process:

Step 1: Understanding the Production Process

1. Dough Preparation:

   • Ingredients: Khoya, sugar, flavorings (e.g., cardamom, saffron).
   • Process: Mixing these ingredients to form a smooth, homogeneous dough.

2. Shaping and Stamping:

   • The dough needs to be formed into uniform balls and then stamped with a design or logo.

3. Cooling:

   • The shaped and stamped pedas need to be cooled to room temperature to set properly.

4. Packaging:

   • The cooled pedas are packed for distribution.

Step 2: Identifying the Necessary Components

1. Dough Mixer:

   • A heavy-duty mixer to combine the ingredients into a smooth dough.
   • Must be capable of handling the thick, sticky nature of peda dough.

2. Feeding System:

   • A system to feed the dough from the mixer to the stamping unit.
   • Could be a screw conveyor or hopper.

3. Shaping and Stamping Unit:

   • Molds for shaping the dough into uniform balls.
   • Stamping mechanism to imprint designs or logos on the pedas.
   • Adjustable for different sizes and designs.

4. Conveyor Belt:

   • To transport the shaped and stamped pedas through the cooling process and to the packaging area.

5. Cooling System (optional):

   • Fans or a cooling tunnel to cool the pedas to room temperature quickly.

6. Packaging Machine:

   • To pack the pedas into trays, boxes, or other packaging forms.
   • May include weighing, sealing, and labeling.

Step 3: Ensuring Hygiene and Safety Standards

1. Material Selection:

   • Use food-grade stainless steel for all parts in contact with the dough and pedas.
   • Ensure all materials comply with food safety regulations.

2. Cleaning and Maintenance:

   • Design the machine for easy disassembly and cleaning.
   • Include features like smooth surfaces and rounded edges to prevent dough buildup.

3. Safety Features:

   • Emergency stop buttons.
   • Safety guards around moving parts.
   • Compliance with relevant machinery safety standards (e.g., CE, ISO).

A Rasgulla making machine is a specialized piece of equipment designed to automate the process of producing Rasgulla, a popular Indian sweet made from chhena (Indian cottage cheese) and sugar syrup. The machine simplifies and speeds up the production process while ensuring consistency and quality. 

Designing an automatic Gulab Jamun making machine involves automating the process of mixing ingredients, forming the dough into uniform balls, frying them, and then soaking them in sugar syrup. Here’s a detailed guide on the design and components of such a machine:

Main Components

1. Dough Mixer:

   • Mixes the ingredients (e.g., khoya, flour, baking powder) to form a smooth, homogeneous dough.

2. Feeding System:

   • Transfers the mixed dough to the ball forming unit using a hopper or screw conveyor.

3. Ball Forming Unit:

   • Shapes the dough into uniform balls using rotating molds or a set of molds.

4. Frying Unit:

   • Deep fries the formed balls until they are golden brown and cooked through.

5. Syrup Soaking Unit:

   • Soaks the fried balls in warm sugar syrup to infuse them with sweetness.

6. Cooling Conveyor:

   • Cools the soaked Gulab Jamuns to room temperature.

7. Storage Tank:

   • Stores the finished Gulab Jamuns in syrup until packaging.

8. Packaging Machine:

   • Packs the Gulab Jamuns into containers for distribution.

Technical Features:

• The machine is fitted with the 3 motors for easy and smooth operation.
• The weight of the balls size can be between 2 to 55grams
• The machine is constructed entirely is stainless steel along with high class equipment.
• Inverter controlled motor drive.
• Easy to operate by single manpower
• Electro mechanical panel broad
• High production with low maintenance cost.
• No requirement of technical operators

Technical Features:

• Complete top to bottom 
• All Pieces are of perfect size, shape & weight
• Hygienic operation
• Huge Labour & Power Saving Benefits
• Life time no lubricating/greasing require
• Small & Compact in size
• Easily open able & washable with water
• Portable on wheels
• Inbuilt Special Ball making Attachment
• Easy to operate, even unskilled worker can operate
• Energy Efficient Machine
• In built Ac Drive for controlling Output speed
• Automatic Electric Control Panel
• Balls counting System

 

Automatic rasgulla balls making machine, used to form shape to the dough round, long, pressed. By this machine you can produce different type of sweets like rasgulla, gulab jamun, angoori, peda, cham cham, rasmalayi.

Technical Features:

• The machine is fitted with the 3 motors for easy and smooth operation.
• The weight of the balls size can be between 2 to 55grams
• The machine is constructed entirely is stainless steel along with high class equipment.
• Inverter controlled motor drive.
• Easy to operate by single manpower
• Electro mechanical panel broad
• High production with low maintenance cost.
• No requirement of technical operators