Kalyan Machines

We are the leading manufacturer and supplier of Namkeen Making Machine in all over India.
    

Designing a peda making machine involves several key steps, including understanding the production process, identifying the necessary components, and ensuring the machine meets hygiene and safety standards. Here’s a detailed overview of the design process:

Step 1: Understanding the Production Process

1. Dough Preparation:

   • Ingredients: Khoya, sugar, flavorings (e.g., cardamom, saffron).
   • Process: Mixing these ingredients to form a smooth, homogeneous dough.

2. Shaping and Stamping:

   • The dough needs to be formed into uniform balls and then stamped with a design or logo.

3. Cooling:

   • The shaped and stamped pedas need to be cooled to room temperature to set properly.

4. Packaging:

   • The cooled pedas are packed for distribution.

Step 2: Identifying the Necessary Components

1. Dough Mixer:

   • A heavy-duty mixer to combine the ingredients into a smooth dough.
   • Must be capable of handling the thick, sticky nature of peda dough.

2. Feeding System:

   • A system to feed the dough from the mixer to the stamping unit.
   • Could be a screw conveyor or hopper.

3. Shaping and Stamping Unit:

   • Molds for shaping the dough into uniform balls.
   • Stamping mechanism to imprint designs or logos on the pedas.
   • Adjustable for different sizes and designs.

4. Conveyor Belt:

   • To transport the shaped and stamped pedas through the cooling process and to the packaging area.

5. Cooling System (optional):

   • Fans or a cooling tunnel to cool the pedas to room temperature quickly.

6. Packaging Machine:

   • To pack the pedas into trays, boxes, or other packaging forms.
   • May include weighing, sealing, and labeling.

Step 3: Ensuring Hygiene and Safety Standards

1. Material Selection:

   • Use food-grade stainless steel for all parts in contact with the dough and pedas.
   • Ensure all materials comply with food safety regulations.

2. Cleaning and Maintenance:

   • Design the machine for easy disassembly and cleaning.
   • Include features like smooth surfaces and rounded edges to prevent dough buildup.

3. Safety Features:

   • Emergency stop buttons.
   • Safety guards around moving parts.
   • Compliance with relevant machinery safety standards (e.g., CE, ISO).

Automatic peda balls making machine, used to form shape to the dough round, long, pressed. By this machine you can produce different type of sweets like rasgulla, gulab jamun, angoori, peda, cham cham, rasmalayi.

A continuous online snacks 3-layer dryer is designed to efficiently dry various types of snacks (e.g., chips, pellets, puffed snacks) in a continuous production line. This type of dryer typically features multiple layers of conveyors to maximize drying efficiency and ensure uniform moisture removal. Here’s a detailed overview of such a dryer:

Key Features and Functionalities:

1. Design and Structure:

   • Three-Layer Conveyor System: Three stacked conveyor belts to increase drying surface area within a compact footprint. Snacks move from the top layer to the bottom layer in a sequential manner.
   • Stainless Steel Construction: Durable and hygienic materials that are easy to clean and maintain.

2. Heating System:

   • Hot Air Circulation: Fans and ducts to circulate heated air evenly throughout the dryer. Ensures consistent drying of snacks on all conveyor layers.
   • Adjustable Temperature Controls: Precise control of drying temperature to accommodate different types of snacks and moisture content.

3. Air Flow and Ventilation:

   • Forced Air System: Powerful blowers to force hot air through the snacks, enhancing drying efficiency.
   • Exhaust System: Ventilation system to remove moisture-laden air from the dryer and maintain optimal drying conditions.

4. Conveyor Belts:

   • Perforated Belts: Allow hot air to pass through the snacks for even drying. Made from food-grade materials.
   • Variable Speed Control: Adjust conveyor belt speed to control the drying time and ensure optimal moisture removal.

5. Insulation:

   • Thermal Insulation: Insulated panels to minimize heat loss and improve energy efficiency.

6. Control System:

   • Automated Controls: Central control panel to monitor and adjust temperature, conveyor speed, and air flow.
   • PLC Integration: Programmable logic controller (PLC) for precise control and automation of the drying process.

7. Safety Features:

   • Overheat Protection: Sensors to detect and prevent overheating.
   • Emergency Stop: Easily accessible emergency stop buttons for quick shutdown.

8. Cleaning and Maintenance:

   • Easy Access: Doors and panels that provide easy access for cleaning and maintenance.
   • Automated Cleaning Systems: Optional features such as CIP (Clean-In-Place) systems for thorough cleaning without disassembly.

Workflow:

1. Loading:

   • Snacks are loaded onto the top conveyor belt either manually or through an automated feeding system.

2. Drying Process:

   • First Layer: Snacks travel along the top conveyor while hot air circulates around them, initiating the drying process.
   • Second Layer: Snacks drop to the second conveyor layer where they continue to dry with additional hot air exposure.
   • Third Layer: Snacks drop to the final conveyor layer for the last phase of drying, ensuring even moisture removal.

Advantages:

• High Efficiency: Multi-layer design maximizes drying capacity and throughput.
• Uniform Drying: Consistent air flow and temperature control ensure even drying of all snacks.
• Energy Efficiency: Insulation and efficient air circulation reduce energy consumption.
• Versatility: Adjustable settings allow for drying a wide range of snack types.
• Compact Footprint: Vertical design saves floor space in the production facility.

Continuous Online Dryer for Corn Snacks Products

Features:

• Rust resistant body
• Space saving design
• This machine runs on an automatic control system
• The oil dryer machine is built with anti abrasive material
• Built with supreme quality materials
• Ensures continuous operations
• High productivity

A rectangular batch fryer machine is designed for frying snacks in controlled batches, offering precise control over frying times and temperatures to ensure consistent product quality. This type of fryer is commonly used for snacks like chips, nuts, and other fried products. Here’s a detailed overview of the key features and functionalities of a rectangular batch fryer machine:

Key Features and Functionalities:

1. Design and Structure:

   • Rectangular Frying Tank: A rectangular stainless steel tank for holding the frying oil, ensuring even heat distribution and efficient frying.
   • Heavy-Duty Construction: Built with durable, food-grade stainless steel for longevity and easy cleaning.

2. Heating System:

   • Electric, Gas, or Thermal Fluid Heating: Various heating options to suit different production needs and energy sources.
   • Precise Temperature Control: Thermostatic controls to maintain consistent frying temperatures, ensuring optimal frying conditions.

3. Oil Circulation:

   • Oil Pump and Filtration System: Circulates and filters the oil to remove food particles, maintaining oil quality and extending its usable life.
   • Oil Drain Valve: For easy draining and cleaning of the frying oil.

4. Frying Basket:

   • Perforated Baskets: Stainless steel baskets with perforations to allow oil to flow through, ensuring even frying.
   • Lift System: Manual or automated basket lifting mechanism for easy loading and unloading of batches.

5. Control System:

   • Digital Controls: User-friendly digital control panel to set and monitor frying times and temperatures.
   • Timers: Programmable timers for precise control over frying durations.

6. Safety Features:

   • Overheat Protection: Sensors to prevent the fryer from overheating.
   • Emergency Stop Button: For immediate shutdown in case of an emergency.

7. Hygiene and Cleaning:

   • Easy Access Design: Removable baskets and accessible components for thorough cleaning.
   • Sanitary Construction: Smooth surfaces and rounded corners to prevent food