Kalyan Machines

We "Kalyan Machines" from 2011 are engaged in manufacturing and exporting of Kurkure Extruder, Corn Puff Making Machine, Pasta Making Machine, Pouch Packaging Machines, Noodle Machine, Biscuit & Cookies Dropping Machine, etc.We are engaged in manufacturing of Suji Pouch Packing Machine.

We are engaged in manufacturing of Snacks Pouch Packing Machine.

The machine can be used for packing puff Snacks, nankeens, dry, seeds, spices, vegetables, and other products in powdered form. Also employed as dry fruit packing machine, it can wrap the product in 100 grams to 1 kilogram of pouches and sachets. It seals the product centrally with maximum film roll width of 700 millimetres. It is manufactured on the clutch-brake film draw mechanism aligned with quick AC speed control unit. 

A core filling puff snacks processing line is designed to produce snacks that have a crispy outer shell and a soft, flavored core. Here’s a detailed overview of the machinery and steps involved in such a processing line:

1. Raw Material Handling:

   • Feeding System: Automated hoppers and feeders to load raw ingredients (e.g., cornmeal, rice flour) into the processing line.
   • Mixing and Blending Machines: To mix raw materials with water and other ingredients to form a homogeneous dough.

2. Extrusion:

   • Twin-Screw Extruder: This machine extrudes the dough into the desired puff shape and simultaneously injects the core filling. The extruder controls parameters such as temperature, pressure, and screw speed to ensure consistent product quality.
   • Core Filling System: Integrated with the extruder to inject fillings like chocolate, cream, or cheese into the center of the puffs.

3. Shaping and Cutting:

   • Shaping and Cutting Machines: Cut the extruded and filled product into uniform pieces. This can include rotary cutters or guillotine cutters depending on the desired shape and size of the snacks.

4. Baking/Frying:

   • Baking Oven or Frying System: Depending on the desired end product, the snacks can be either baked or fried. Baking ovens use hot air to cook the snacks, while frying systems use oil.
   • De-oiling Conveyors (for frying): To remove excess oil from the fried snacks.

5. Seasoning:

   • Seasoning Tumblers or Coating Machines: Apply flavors and seasonings evenly to the puffed snacks. This can include flavoring powders, oils, or other coatings.
   • Spray Systems: For applying liquid seasonings.

6. Cooling:

   • Cooling Conveyors: To cool down the snacks after baking or frying, bringing them to room temperature before packaging.

7. Packaging:

   • Weighing and Filling Machines: To accurately measure and fill the puff snacks into packaging.
   • Sealing Machines: To seal the packages, ensuring product freshness.
   • Labeling Machines: For applying labels with branding, nutritional information, and expiry dates.
   • Coding Machines: To print batch numbers and manufacturing dates on the packaging.

8. Quality Control:

   • Inspection Systems: Cameras and sensors to check for defects, ensuring only high-quality products are packaged.
   • Metal Detectors and X-Ray Machines: To detect and remove any foreign objects in the final product.

9. Hygiene and Cleaning:

   • Automated Cleaning Systems: For cleaning the machinery, ensuring high hygiene standards.
   • Sanitary Design: Equipment made of materials that are easy to clean and resistant to contamination.

10. Control and Monitoring:

    • Central Control Panel: A centralized system to monitor and control all stages of production.
    • Data Logging: For tracking production metrics and maintaining records for quality assurance.

• Energy Efficiency: Machines designed to minimize energy consumption.
• Safety Features: Ensuring all machinery complies with safety regulations to protect workers.
• Scalability: The plant should be designed to easily scale up production as demand increases.

We are engaged in manufacturing of Collar Type With Multihead Weigh Filler.

We "Kalyan Machines" from 2011 are engaged in manufacturing and exporting of Kurkure Extruder, Corn Puff Making Machine, Pasta Making Machine, Pouch Packaging Machines, Noodle Machine, Biscuit & Cookies Dropping Machine, etc.

We are engaged in manufacturing of Vertical Collar Type Packing Machine with Volumetric Cup Filler.

Pan Masala (Gutkha) Packing Machine – Normal Pouch Speed

“Pan Masala & Mouth freshners” is one of the kalyan machines manufactured product.

• Tablets, Snacks, Grains, Seeds, Panmasala, Tobacco, Jaljira, Cereals, Coffee Powder, Tea, Detergents, Pharmaceutical Powder, Namkeen, Henna, pepper, spices etc. 

The two head S-7 weigh filler can be used in three separate modes: Simultaneous Mode where both scales fill and dump at the same time to double weighing speeds; Individual Mode where the scales operate independently and alternate dumps for another way to double up speeds, great for automation to 25 fills per minute; or Mix Mode (requires divided hopper option) where two different products with different, or the same, weights can dump together to mix the components into a common package.

We "Kalyan Machines" from 2011 are engaged in manufacturing and exporting of Kurkure Extruder, Corn Puff Making Machine, Pasta Making Machine, Pouch Packaging Machines, Noodle Machine, Biscuit & Cookies Dropping Machine, etc.

Applications:
Atta, Besan, Spices, Maida, Chemical Powder & all kind of sticky products and suitable for other products.

Packing capacity: 10 gm. to 1000 gm.

Features:

• Operator Friendly / Low Maintenance Machine
• Bucket Conveyor Feeding system
• Customization (As per products)
• Machine is Elegant, Castor Mounted.
• Food Grade Stainless steel Contact parts
• Photo Registration Control system
• Electronic Coding Device(At an extra cost)

Advantages:

• Easy to Operate / Less Servicing Required
• Any Irregular shaped product
• Wide dozing system options
• Looks appealing, Easy to Install and move
• No rusting
• Automatic adjustment and correction of Pouch sealing
• To Print M.R.P, Month of Packing, Lot No. etc

Benefits:

• Very low Down Time / Increased Productivity
• Multi Purpose
• Can be used for products thus giving full utility
• Less labor required displacement
• Long Life, Hygienic Packing
• Savings on wastage
• Helps In Detecting Manufacturing and Expiry Date

• Tablets, Snacks, Grains, Seeds, Panmasala, Tobacco, Jaljira, Cereals, Coffee Powder, Tea, Detergents, Pharmaceutical Powder, Namkeen, Henna, pepper, spices etc

• 10Gm - 500Gm