Kalyan Machines

We "Kalyan Machines" from 2011 are engaged in manufacturing and exporting of Kurkure Extruder, Corn Puff Making Machine, Pasta Making Machine, Pouch Packaging Machines, Noodle Machine, Biscuit & Cookies Dropping Machine, etc.We are offering Automatic Foxnut Packing Machine in all over India.

An automatic Makhana (fox nut) snacks production plant would involve a series of automated processes to efficiently produce and package Makhana snacks. Here's a detailed overview of the stages and machinery involved:

Key Stages and Machinery:

1. Raw Makhana Handling:

   • Feeding System: Automated hoppers and feeders to load raw Makhana seeds into the processing line.
   • Cleaning and Grading: Machines to clean and sort Makhana seeds by size and quality.

2. Roasting/Popping:

   • Roasting Machines: Specialized roasters to heat Makhana seeds until they pop. These machines would have precise temperature controls to ensure uniform roasting.
   • Cooling Conveyors: After roasting, Makhana needs to be cooled before further processing.

3. Flavoring/Seasoning:

   • Tumbling Drums or Coating Machines: For applying various flavors and seasonings. The seasoning can be applied using spray nozzles or by tumbling the Makhana in flavored powders.
   • Mixing Machines: Ensure even distribution of flavors.

4. Drying:

   • Drying Ovens: To remove any excess moisture from the flavored Makhana, ensuring a longer shelf life.
   • Cooling Systems: To bring the product to room temperature before packaging.

5. Packaging:

   • Weighing and Filling Machines: Automated systems to measure and fill the correct amount of Makhana into each package.
   • Sealing Machines: To seal the packages, ensuring freshness.
   • Labeling Machines: For applying labels with branding, nutritional information, and expiry dates.
   • Coding Machines: To print batch numbers and manufacturing dates.

6. Quality Control:

   • Inspection Systems: Cameras and sensors to check for defects, ensuring only the best products are packaged.
   • Metal Detectors and X-Ray Machines: To detect any foreign objects in the final product.

7. Hygiene and Cleaning:

   • Automated Cleaning Systems: For cleaning the machinery, maintaining high hygiene standards.
   • Sanitary Design: Equipment made of materials that are easy to clean and resistant to contamination.

8. Control and Monitoring:

   • Central Control Panel: A centralized system to monitor and control all stages of production.
   • Data Logging: For tracking production metrics and maintaining records for quality assurance.

Additional Considerations:

• Energy Efficiency: Machines designed to minimize energy consumption.
• Safety Features: Ensuring all machinery complies with safety regulations to protect workers.
• Scalability: The plant should be designed to easily scale up production as demand increases.

In this plant we provide the machines which perform all three process (roasting, flavouring, packaging) manually, i.e. after each process we have to manually feed the material into next process.

Automatic Foxnut Snacks Processing Line machines are the set of three process:
1. Roasting
2. Flavouring
3. Packaging

Automatic Foxnut Snacks Processing Line machines are the set of three process:
1. Roasting
2. Flavouring
3. Packaging

An automatic Makhana (fox nut) snacks production plant would involve a series of automated processes to efficiently produce and package Makhana snacks. Here's a detailed overview of the stages and machinery involved:

Key Stages and Machinery:

1. Raw Makhana Handling:

   • Feeding System: Automated hoppers and feeders to load raw Makhana seeds into the processing line.
   • Cleaning and Grading: Machines to clean and sort Makhana seeds by size and quality.

2. Roasting/Popping:

   • Roasting Machines: Specialized roasters to heat Makhana seeds until they pop. These machines would have precise temperature controls to ensure uniform roasting.
   • Cooling Conveyors: After roasting, Makhana needs to be cooled before further processing.

3. Flavoring/Seasoning:

   • Tumbling Drums or Coating Machines: For applying various flavors and seasonings. The seasoning can be applied using spray nozzles or by tumbling the Makhana in flavored powders.
   • Mixing Machines: Ensure even distribution of flavors.

4. Drying:

   • Drying Ovens: To remove any excess moisture from the flavored Makhana, ensuring a longer shelf life.
   • Cooling Systems: To bring the product to room temperature before packaging.

5. Packaging:

   • Weighing and Filling Machines: Automated systems to measure and fill the correct amount of Makhana into each package.
   • Sealing Machines: To seal the packages, ensuring freshness.
   • Labeling Machines: For applying labels with branding, nutritional information, and expiry dates.
   • Coding Machines: To print batch numbers and manufacturing dates.

6. Quality Control:

   • Inspection Systems: Cameras and sensors to check for defects, ensuring only the best products are packaged.
   • Metal Detectors and X-Ray Machines: To detect any foreign objects in the final product.

7. Hygiene and Cleaning:

   • Automated Cleaning Systems: For cleaning the machinery, maintaining high hygiene standards.
   • Sanitary Design: Equipment made of materials that are easy to clean and resistant to contamination.

8. Control and Monitoring:

   • Central Control Panel: A centralized system to monitor and control all stages of production.
   • Data Logging: For tracking production metrics and maintaining records for quality assurance.

Additional Considerations:

• Energy Efficiency: Machines designed to minimize energy consumption.
• Safety Features: Ensuring all machinery complies with safety regulations to protect workers.
• Scalability: The plant should be designed to easily scale up production as demand increases.

Features:

• Specially designed for Roasting Facility
• Temperature Adjustable
• Auto cut option by Digital Temperature Controller
• High production Capacity
• Continuous line
• High Efficient
• Longer life
• Portable on wheels
• Easy Operation
• Drum Dia - 24 to 36 Inch
• Italian Make Geared Motor

We "Kalyan Machines" from 2011 are engaged in manufacturing and exporting of Kurkure Extruder, Corn Puff Making Machine, Pasta Making Machine, Pouch Packaging Machines, Noodle Machine, Biscuit & Cookies Dropping Machine, etc.

Application:

• Makhana, Corn Puff, Rice Puff, Cheese balls, Peanuts, Kurkure, Potato Chips, also suitable for other snacks

 

Salient Features:

• Specially designed for Flavor mixing as well as With Roasting Facility
• Temperature Adjustable
• High production Capacity
• Continuous line
• With flavoring applicator
• Portable on Wheels
• Italian Make Geared Motor
• SS 304 Food Grade material
• Drum Dia 24 to 36inch
• Seasoning Tank
• Oil tank

Kalyan Machines Offers a project plan for startup industries who planned for makhana processing line. A complete end to end solution is provided by the company to the customer.
Heavy duty machine body with quality product manufacturing company.

We are the leading manufecturer and supplier of FlavoredMakhana Processing Line in all over India.

The two head S-7 weigh filler can be used in three separate modes: Simultaneous Mode where both scales fill and dump at the same time to double weighing speeds; Individual Mode where the scales operate independently and alternate dumps for another way to double up speeds, great for automation to 25 fills per minute; or Mix Mode (requires divided hopper option) where two different products with different, or the same, weights can dump together to mix the components into a common package.

 

Applications:

• Tea, Coffee, Spices, Rice, Pulses, Atta, Maida, Nuts, Candy, Dry fruits, Namkeens, Snacks food and also suitable for other products.

Makhana Cleaning Machine
Heavy Duty
MoC: MS

The Linear Vibrating Screen is a kind of closed and lightweight linear vibrating sifting equipment that is commonly used, it uses a vibration motor as the vibration source, which make the material jump in straight line on the screen of the sifter, materials evenly go into the feed port of the linear vibrating screen from the feeding machine, generate multi-standards materials through the multilayer screen and be discharged from each discharge hole.

Features

• Less energy consumption, low noise, long service life of the screen.
• High accuracy in screening, high yield and simple structure.
• Totally closed structure, automatic discharging, more suitable for assembly line work.
• The weld joints of each part of the sieve body adopt rolled plate and proximate matter (part of the group adopt bolted connection), it has such characteristics as good integral rigidity and fastness and reliability.

Kalyan Machines Offers a project plan for startup industries who planned for makhana processing line. A complete end to end solution is provided by the company to the customer.
Heavy duty machine body with quality product manufacturing company.
Coating pan is one of the machine from that line for flavouring the product.

A cashew nut roasting and flavoring machine is designed to handle the roasting and seasoning of cashew nuts in an automated and efficient manner. Here’s an overview of the machine and its functionalities:

Key Features and Functionalities:

1. Raw Cashew Handling:

   • Feeding System: Automated hoppers and conveyors to load raw cashew nuts into the roasting machine.
   • Cleaning System: To remove any foreign materials and impurities from the raw cashews before roasting.

2. Roasting:

   • Roasting Drum or Tunnel Roaster: A drum or tunnel roaster to evenly roast the cashew nuts. This can be either a batch or continuous system.
   • Temperature Control: Precise control of roasting temperature and time to achieve the desired roast level.
   • Stirring Mechanism: To ensure uniform roasting and prevent burning.

3. Cooling:

   • Cooling Conveyor or Tray: To cool the roasted cashews before flavoring, ensuring they are at the right temperature for seasoning.
   • Air Cooling System: Fans or air blowers to speed up the cooling process.

4. Flavoring:

   • Seasoning Drum or Coating Machine: A rotating drum or coating machine to evenly apply flavors to the roasted cashews. This can include dry seasoning powders or liquid coatings.
   • Spray Nozzles: For applying liquid flavors, oils, or other coatings evenly.
   • Tumbling Mechanism: To ensure all cashews are uniformly coated with the seasoning.

5. Drying (if needed):

   • Drying Oven: If the flavoring process involves liquid coatings, a drying oven may be used to remove excess moisture and ensure the seasoning adheres properly.

6. Packaging:

   • Weighing and Filling Machines: Automated systems to measure and fill the flavored cashews into packaging.
   • Sealing Machines: To seal the packages, ensuring product freshness.
   • Labeling Machines: For applying labels with branding, nutritional information, and expiry dates.
   • Coding Machines: To print batch numbers and manufacturing dates on the packaging.

7. Quality Control:

   • Inspection Systems: Cameras and sensors to check for defects, ensuring only high-quality products are packaged.
   • Metal Detectors and X-Ray Machines: To detect and remove any foreign objects in the final product.

8. Hygiene and Cleaning:

   • Automated Cleaning Systems: For cleaning the machinery, ensuring high hygiene standards.
   • Sanitary Design: Equipment made of materials that are easy to clean and resistant to contamination.

9. Control and Monitoring:

   • Central Control Panel: A centralized system to monitor and control all stages of roasting and flavoring.
   • Data Logging: For tracking production metrics and maintaining records for quality assurance.

Additional Considerations:

• Energy Efficiency: Machines designed to minimize energy consumption.
• Safety Features: Ensuring all machinery complies with safety regulations to protect workers.
• Scalability: The machine should be designed to easily scale up production as demand increases.

A cashew nut roasting and flavoring machine is designed to handle the roasting and seasoning of cashew nuts in an automated and efficient manner. Here’s an overview of the machine and its functionalities:

Key Features and Functionalities:

1. Raw Cashew Handling:

   • Feeding System: Automated hoppers and conveyors to load raw cashew nuts into the roasting machine.
   • Cleaning System: To remove any foreign materials and impurities from the raw cashews before roasting.

2. Roasting:

   • Roasting Drum or Tunnel Roaster: A drum or tunnel roaster to evenly roast the cashew nuts. This can be either a batch or continuous system.
   • Temperature Control: Precise control of roasting temperature and time to achieve the desired roast level.
   • Stirring Mechanism: To ensure uniform roasting and prevent burning.

3. Cooling:

   • Cooling Conveyor or Tray: To cool the roasted cashews before flavoring, ensuring they are at the right temperature for seasoning.
   • Air Cooling System: Fans or air blowers to speed up the cooling process.

4. Flavoring:

   • Seasoning Drum or Coating Machine: A rotating drum or coating machine to evenly apply flavors to the roasted cashews. This can include dry seasoning powders or liquid coatings.
   • Spray Nozzles: For applying liquid flavors, oils, or other coatings evenly.
   • Tumbling Mechanism: To ensure all cashews are uniformly coated with the seasoning.

5. Drying (if needed):

   • Drying Oven: If the flavoring process involves liquid coatings, a drying oven may be used to remove excess moisture and ensure the seasoning adheres properly.

6. Packaging:

   • Weighing and Filling Machines: Automated systems to measure and fill the flavored cashews into packaging.
   • Sealing Machines: To seal the packages, ensuring product freshness.
   • Labeling Machines: For applying labels with branding, nutritional information, and expiry dates.
   • Coding Machines: To print batch numbers and manufacturing dates on the packaging.

7. Quality Control:

   • Inspection Systems: Cameras and sensors to check for defects, ensuring only high-quality products are packaged.
   • Metal Detectors and X-Ray Machines: To detect and remove any foreign objects in the final product.

8. Hygiene and Cleaning:

   • Automated Cleaning Systems: For cleaning the machinery, ensuring high hygiene standards.
   • Sanitary Design: Equipment made of materials that are easy to clean and resistant to contamination.

9. Control and Monitoring:

   • Central Control Panel: A centralized system to monitor and control all stages of roasting and flavoring.
   • Data Logging: For tracking production metrics and maintaining records for quality assurance.

Additional Considerations:

• Energy Efficiency: Machines designed to minimize energy consumption.
• Safety Features: Ensuring all machinery complies with safety regulations to protect workers.
• Scalability: The machine should be designed to easily scale up production as demand increases.

We have marked a distinct position in the market by offering superior quality Collar Type Pouch Packing Machines. The offered packing machines are manufactured using premium quality components and cutting edge technology in line with industry norms. Our provided packing machines are checked on varied quality attributes like light weight and high efficiency. Moreover, these packing machines are available in varied designs, sizes and specifications.

The Linear Vibrating Screen is a kind of closed and un popped material Remove linear vibrating sifting equipment that is commonly used, it uses a vibration motor as the vibration source, which make the material jump in straight line on the screen of the sifter, materials evenly go into the feed port of the linear vibrating screen from the feeding machine, generate multi-standards materials through the Two layer screen and be discharged from each discharge hole.

Features:

• Less energy consumption, low noise, long service life of the screen.
• High accuracy in screening, high yield and simple structure.
• Totally closed structure, automatic discharging, more suitable for assembly line work.
• The weld joints of each part of the sieve body adopt rolled plate and proximate matter (part of the group adopt bolted connection), it has such characteristics as good integral rigidity and fastness and reliability.

We "Kalyan Machines" from 2011 are engaged in manufacturing and exporting of Kurkure Extruder, Corn Puff Making Machine, Pasta Making Machine, Pouch Packaging Machines, Noodle Machine, Biscuit & Cookies Dropping Machine, etc.We are engaged in manufacturing of Collar Type Packing Machine in all over India.

Roasting:

• Roasting Drum or Tunnel Roaster: A drum or tunnel roaster to evenly roast the cashew nuts. This can be either a batch or continuous system.
• Temperature Control: Precise control of roasting temperature and time to achieve the desired roast level.
• Stirring Mechanism: To ensure uniform roasting and prevent burning.

Cooling:

• Cooling Conveyor or Tray: To cool the roasted cashews before flavoring, ensuring they are at the right temperature for seasoning.
• Air Cooling System: Fans or air blowers to speed up the cooling process.

Flavoring:

• Seasoning Drum or Coating Machine: A rotating drum or coating machine to evenly apply flavors to the roasted cashews. This can include dry seasoning powders or liquid coatings.
• Spray Nozzles: For applying liquid flavors, oils, or other coatings evenly.
• Tumbling Mechanism: To ensure all cashews are uniformly coated with the seasoning.

Drying (if needed):

• Drying Oven: If the flavoring process involves liquid coatings, a drying oven may be used to remove excess moisture and ensure the seasoning adheres properly.

Packaging:

• Weighing and Filling Machines: Automated systems to measure and fill the flavored cashews into packaging.
• Sealing Machines: To seal the packages, ensuring product freshness.
• Labeling Machines: For applying labels with branding, nutritional information, and expiry dates.
• Coding Machines: To print batch numbers and manufacturing dates on the packaging.

A cashew nut roasting and flavoring machine is designed to handle the roasting and seasoning of cashew nuts in an automated and efficient manner. Here’s an overview of the machine and its functionalities:

Key Features and Functionalities:

1. Raw Cashew Handling:

   • Feeding System: Automated hoppers and conveyors to load raw cashew nuts into the roasting machine.
   • Cleaning System: To remove any foreign materials and impurities from the raw cashews before roasting.

2. Roasting:

   • Roasting Drum or Tunnel Roaster: A drum or tunnel roaster to evenly roast the cashew nuts. This can be either a batch or continuous system.
   • Temperature Control: Precise control of roasting temperature and time to achieve the desired roast level.
   • Stirring Mechanism: To ensure uniform roasting and prevent burning.

3. Cooling:

   • Cooling Conveyor or Tray: To cool the roasted cashews before flavoring, ensuring they are at the right temperature for seasoning.
   • Air Cooling System: Fans or air blowers to speed up the cooling process.

4. Flavoring:

   • Seasoning Drum or Coating Machine: A rotating drum or coating machine to evenly apply flavors to the roasted cashews. This can include dry seasoning powders or liquid coatings.
   • Spray Nozzles: For applying liquid flavors, oils, or other coatings evenly.
   • Tumbling Mechanism: To ensure all cashews are uniformly coated with the seasoning.

5. Drying (if needed):

   • Drying Oven: If the flavoring process involves liquid coatings, a drying oven may be used to remove excess moisture and ensure the seasoning adheres properly.

6. Packaging:

   • Weighing and Filling Machines: Automated systems to measure and fill the flavored cashews into packaging.
   • Sealing Machines: To seal the packages, ensuring product freshness.
   • Labeling Machines: For applying labels with branding, nutritional information, and expiry dates.
   • Coding Machines: To print batch numbers and manufacturing dates on the packaging.

7. Quality Control:

   • Inspection Systems: Cameras and sensors to check for defects, ensuring only high-quality products are packaged.
   • Metal Detectors and X-Ray Machines: To detect and remove any foreign objects in the final product.

8. Hygiene and Cleaning:

   • Automated Cleaning Systems: For cleaning the machinery, ensuring high hygiene standards.
   • Sanitary Design: Equipment made of materials that are easy to clean and resistant to contamination.

9. Control and Monitoring:

   • Central Control Panel: A centralized system to monitor and control all stages of roasting and flavoring.
   • Data Logging: For tracking production metrics and maintaining records for quality assurance.

Additional Considerations:

• Energy Efficiency: Machines designed to minimize energy consumption.
• Safety Features: Ensuring all machinery complies with safety regulations to protect workers.
• Scalability: The machine should be designed to easily scale up production as demand increases.

A cashew nut roasting and flavoring machine is designed to handle the roasting and seasoning of cashew nuts in an automated and efficient manner. Here’s an overview of the machine and its functionalities:

Key Features and Functionalities:

1. Raw Cashew Handling:

   • Feeding System: Automated hoppers and conveyors to load raw cashew nuts into the roasting machine.
   • Cleaning System: To remove any foreign materials and impurities from the raw cashews before roasting.

2. Roasting:

   • Roasting Drum or Tunnel Roaster: A drum or tunnel roaster to evenly roast the cashew nuts. This can be either a batch or continuous system.
   • Temperature Control: Precise control of roasting temperature and time to achieve the desired roast level.
   • Stirring Mechanism: To ensure uniform roasting and prevent burning.

3. Cooling:

   • Cooling Conveyor or Tray: To cool the roasted cashews before flavoring, ensuring they are at the right temperature for seasoning.
   • Air Cooling System: Fans or air blowers to speed up the cooling process.

4. Flavoring:

   • Seasoning Drum or Coating Machine: A rotating drum or coating machine to evenly apply flavors to the roasted cashews. This can include dry seasoning powders or liquid coatings.
   • Spray Nozzles: For applying liquid flavors, oils, or other coatings evenly.
   • Tumbling Mechanism: To ensure all cashews are uniformly coated with the seasoning.

5. Drying (if needed):

   • Drying Oven: If the flavoring process involves liquid coatings, a drying oven may be used to remove excess moisture and ensure the seasoning adheres properly.

6. Packaging:

   • Weighing and Filling Machines: Automated systems to measure and fill the flavored cashews into packaging.
   • Sealing Machines: To seal the packages, ensuring product freshness.
   • Labeling Machines: For applying labels with branding, nutritional information, and expiry dates.
   • Coding Machines: To print batch numbers and manufacturing dates on the packaging.

7. Quality Control:

   • Inspection Systems: Cameras and sensors to check for defects, ensuring only high-quality products are packaged.
   • Metal Detectors and X-Ray Machines: To detect and remove any foreign objects in the final product.

8. Hygiene and Cleaning:

   • Automated Cleaning Systems: For cleaning the machinery, ensuring high hygiene standards.
   • Sanitary Design: Equipment made of materials that are easy to clean and resistant to contamination.

9. Control and Monitoring:

   • Central Control Panel: A centralized system to monitor and control all stages of roasting and flavoring.
   • Data Logging: For tracking production metrics and maintaining records for quality assurance.

Additional Considerations:

• Energy Efficiency: Machines designed to minimize energy consumption.
• Safety Features: Ensuring all machinery complies with safety regulations to protect workers.
• Scalability: The machine should be designed to easily scale up production as demand increases.

Makhana Roasting , Makhana Flavouring and Packaging solution provided in this semi automatic plant all machines are made by stainless steel. 

Dryfruit processing line plant machines are used for processing the roasting flavouring and packaging of all type of dryfruit. Complete machines are heavy duty and made of food grade material.

Haller Machine:
Body Material: MS
Heavy Duty